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Wednesday, 26 July 2017

Troubleshooting instructions in Fuel oil system


If oil is not visible in return sight glass
Check FPR status in DID. If showing OFF check coil wire connection
Energised condition of relay is indicated by Red & de energised condition is indicated by green
Contact shed for using bypass switch/wedging

If FPR is picked up but FPM is not working, use standby FPM / Inverter
In some Locos, standby FPM with Changeover switch may be provided in Accessories Room
In some Locos, standby Inverter may be provided with changeover switch in Accessories room
Procedure to run standby FPM
Switch OFF Fuel Pump Breaker
Operate changeover Switch
Change Fuel pipeline COCs position
Switch ON Fuel Pump Breaker
Procedure to run FPM with standby inverter
Switch OFF Fuel Pump Breaker
Operate changeover Switch
Switch ON Fuel Pump Breaker
Note: If FPM is still not working, Contact shed

If engine not firing due to air lock in fuel oil system
Air lock is indicated by bubbles in Fuel return sight glass
To release it, open Air lock releasing cock slightly (provided above Primary filter)
Take care to avoid high pressure fuel spillover while opening

If engine not firing due to water contamination in fuel oil system
Water mixing is indicated by white colour of fuel in return sight glass
To release it, open fuel oil system water drain cock below lube oil filter
Close it after pure oil is filled in return sight glass

Fuel oil primary filter Chocked
It is indicated by fuel oil filter condition gauge
Green – Filter is Good condition
Yellow – Filter is getting choked
Red – Filter needs to be changed
Inform shed if indicating yellow / Red and also make remarks in Repair book

Fuel oil secondary (spin on) filter Chocked
It is indicated by fuel oil filled in bypass sight glass
Inform shed if choked
If choking is less, Hauling may be affected
If choking is more, Engine may shut down

Fuel Return Sight glass is damaged 
Replace glass with Bypass Sight glass duly ensuring no oil available in that glass. Also ensure proper sealing and tightening.

Clear section – Contact PRC / Shed  

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