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Tuesday 18 July 2017

Troubleshooting for FOP not developing


FPM not working:
Reasons
Remedies
Weak Battery
Inform shed
BS not closed
Close
MB1 / MB2 - OFF / tripped
Switch ON / reset
MFPB1 / MFPB2 - OFF / tripped
Switch ON / reset
FPC  not picking up
§  Terminals disconnected / Slack
§  Coil short circuited or burnt

§  Any mechanical binding

·    Connect terminals
·    Pack FPC manually. Remove & insulate wire No. 13
·    Check and attend
FPB OFF / tripped
Switch ON / reset
Fuel Pump Motor
§  Terminals disconnected
§  Commutator dirty (DC Motor)
§  Carbon brushes not making contact

§  Connect terminals
§  Clean the commutator
§  Check spring tension and adjust
Fuel Pump
§  Lovejoy coupling given up
§  Mechanical binding

§  Check and tighten the allen screw
§  Inform Shed
If FPM not working due to Inverter problem:
  1. Switch OFF FPB & DEB
  2. Change the Inverter Changeover Switch position
  3. Switch ON FPB & DEB
  4. Ensure FPM Working
Note: DEM (Engine) will not work in this position

FOP not developing even though FPM working
Reasons
Remedies
No / Less fuel oil
Ensure to fill up fuel oil
Air lock
Slacken delivery side joint & release air
Relief  or Regulating Valve stuck up in open condition
Gently tap the valves
Leakage in the pipelines
Arrest the leakage.
FOP gauge pipe given up or damaged
Secure or dummy the pipe
FOP gauge defective
Work further if hauling not affected
Water contamination in fuel oil
Inform shed
Note: In AESS / APU provided loco, if leakage is noticed in Fuel pipeline of APU, COC can be closed.
En route examination in Fuel oil system
  • First stopping, consumption to be checked – to ensure glow rod gauge proper working
  • Fuel balance and no leakage from tank.
  • Ensure no fuel falls on engine block. Arrest leakage immediately. If not possible shutdown loco & contact shed.
  • To arrest High Pressure Pipeline Leakages FIP Locking to be done.
  • Locking of one FIP on each side only permitted.
  • Glow Rod gauge leakages can be arrested by dummying it.
  • Check fuel tank leakages after cattle run over / while checking under gear examination

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