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Tuesday, 27 June 2017

Procedure for conducting BP Continuity Test


To ensure
          Continuity of BP Pressure
          Proper connection of BP hose pipes
          Opening of all Angle COCs
          Working of DV of few wagons front & rear portion of Train

By Whom:  LP and Guard of the Train (LP of Banker Loco if attached)

Occasions
After attaching or detaching of Loco / vehicles in Train
During Re-marshalling of Working Loco / Traction change
After attending any brake system defects by disturbing BP continuity
After performing shunting
While clearing Stable Stocks
Before restarting at en-route station if detained for more than 30 minutes

Goods Train
Create BP Pressure in locomotive – 5 kg/cm2
Ensure BP Pressure in last vehicle (BV) – 4.8 / 4.7 kg/cm2
Drop BP pressure in locomotive by A9 valve by 1 kg/cm2.
Close BP Charging COC / keep LT switch in Test
Now Guard to open Brake Valve in BV or BP Angle COC in last vehicle till BP drops to zero and then close it.
LP to ensure BP drops to Zero and not increasing again
Physically ensure Brake application in few wagons at front & rear of Train
LP shall keep A9 in release, open BP charging COC / keep LT switch in Lead
BP should recreate to its initial reading.
Coaching Train
Create BP / FP Pressure in locomotive – 5 / 6 kg/cm2
Ensure BP / FP Pressure in last vehicle (BV) – 4.8 / 5.8 kg/cm2
Drop BP pressure in locomotive by A9 valve by 1 kg/cm2.
Guard to ensure BP has dropped to 3.6 to 4.0 kg/cm2
Bring A9 to Release& ensure original level of BP.
Close BP Charging COC / LT switch in Test
Guard to open Brake Valve in BV or BP Angle COC in last vehicle to drop BP up to 3.6 kg/cm2
LP to ensure BP drops to 3.6 to 4 kg/cm2 in loco
Physically ensure Brake application in few coaches at front & rear of Train
LP shall open BP charging COC / keep LT switch in Lead
BP should recreate to its initial reading.

Checking of D1 Emergency Valve
ALP has to conduct this test
At crew changing point after conducting continuity test
Procedure:
After creating BP, ALP shall open D1 Emergency Valve and ensure BP dropping
CCB Provided locos – LT Switch to be kept in Test position before opening

Brake Feel Test
LP shall conduct this test
          Immediately after starting from a crew changing point
           This test should be conducted after doing continuity test also
Procedure
          After attaining a speed of about 15 Kmph Apply A9 to drop BP pressure by 0.5 kg/cm2 & release

Observation
          Shall feel the application of brake
          Speed shall drop by about 10 Kmph 

Brake Power Test
LP shall conduct this test
          In first Block Section or first opportunity
          Speed should reach 60 – 70 Kmph (coaching)
          Speed should reach 40 – 50 Kmph (Freight)
Procedure
Apply A9 to drop BP pressure by 1 kg/cm2 (Coaching / Loaded Freight Trains)
          By 0.5 kg/cm2 (Empty Freight Train)
Release A9 (Run position in CCB) after a small pause

LP Shall Observe & Ensure
Speed of train should drop to 30 – 35 Kmph in Coaching Train
          20 – 25 Kmph in Freight Train by the time BP Pressure recharges to 5 kg/cm2
LP Shall resume Traction after complete recharging of BP Pressure and Air flow Indicator returns to its original position

Duties of ALP
ALP Shall Observe & Ensure
          LP Conducts Brake feel & Brake power tests
          Remind LP about the same if not done
          Shall assess the effectiveness of brake power in both tests
          Shall note down in diary the following:
                   Location & number of masts A9 applied
                   Pressure dropped
                   Speed of Train at start and at the end of Test


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